{"id":14414,"date":"2024-03-15T14:58:59","date_gmt":"2024-03-15T11:58:59","guid":{"rendered":"https:\/\/hqsoftwarelab.com\/?post_type=portfolio&#038;p=14414"},"modified":"2025-03-19T15:57:48","modified_gmt":"2025-03-19T12:57:48","slug":"real-time-analytics-of-machine-performance","status":"publish","type":"portfolio","link":"https:\/\/hqsoftwarelab.com\/portfolio\/real-time-analytics-of-machine-performance\/","title":{"rendered":"Real-time Analytics of Industrial Machine Performance: 63.8% Reduction in Equipment Downtime"},"content":{"rendered":"\n<section class=\"section-highlights\">\n        <div class=\"container-middle\">\n            <h2 class=\"title-highlights\">Highlights<\/h2>\n            <div class=\"container-highlights\">\n                <div class=\"column-highlights\">\n                    <div class=\"line-highlights\">\n                        <div class=\"line-1\"><\/div>\n                        <div class=\"line-2\"><\/div>\n                        <h2 class=\"column-title-highlights\">Need<\/h2>\n                    <\/div>\n                    <p class=\"text-highlights\">Minimize equipment downtime through advanced analytics<\/p>\n                <\/div>\n                <div class=\"column-highlights\">\n                    <div class=\"line-highlights\">\n                        <div class=\"line-1\"><\/div>\n                        <div class=\"line-2\"><\/div>\n                        <h2 class=\"column-title-highlights\">Solution<\/h2>\n                    <\/div>\n                    <p class=\"text-highlights\">ML algorithm for predictive equipment maintenance<\/p>\n                <\/div>\n                <div class=\"column-highlights\">\n                    <div class=\"line-highlights\">\n                        <div class=\"line-1\"><\/div>\n                        <div class=\"line-2\"><\/div>\n                        <h2 class=\"column-title-highlights\">Technologies<\/h2>\n                    <\/div>\n                                            <a class=\"link-highlights\" href=\"https:\/\/hqsoftwarelab.com\/technologies_taxonomy\/aws-lambda\/\">AWS Lambda<\/a>\n                                            <a class=\"link-highlights\" href=\"https:\/\/hqsoftwarelab.com\/technologies_taxonomy\/elasticsearch\/\">Elasticsearch<\/a>\n                                            <a class=\"link-highlights\" href=\"https:\/\/hqsoftwarelab.com\/technologies_taxonomy\/python-web-development\/\">Python<\/a>\n                                            <a class=\"link-highlights\" href=\"https:\/\/hqsoftwarelab.com\/technologies_taxonomy\/amazon-web-services\/\">Amazon Web Services<\/a>\n                                            <a class=\"link-highlights\" href=\"https:\/\/hqsoftwarelab.com\/technologies_taxonomy\/tensorflow-js\/\">TensorFlow.js<\/a>\n                                    <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<section class=\"section text-block-portfolio\">\n    <div class=\"container container-small\">\n        <p class=\"main-title-portfolio\">Results<\/p>\n        <div class=\"container-portfolio\">\n            <div class=\"column-portfolio\">\n                <div class=\"triangle-portfolio\"><\/div>\n                <div>\n                    <p class=\"title-portfolio\">63.8% <\/p>\n                    <p class=\"text-portfolio\">reduction of equipment downtime<\/p>\n                <\/div>\n            <\/div>\n            <div class=\"column-portfolio\">\n                <div class=\"triangle-portfolio\"><\/div>\n                <div>\n                    <p class=\"title-portfolio\">36%<\/p>\n                    <p class=\"text-portfolio\">increase in automation<\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n            <\/div>\n<\/section>\n\n\n<section class=\"section text-block\">\r\n      <div class=\"container container-small\">\r\n        <p>Partnering with HQSoftware, the customer received an advanced Machine Learning algorithm that provides real-time insights on equipment performance and predicts potential issues, enabling proactive elimination.<\/p>\n<p>This advancement helped our customer decrease equipment downtime by up to 63.8%, which was the main goal before the project started.<br>\n<\/p><blockquote class=\"blockquote-bg\" style=\"background-image: url('\/wp-content\/themes\/hq\/images\/11.svg');color: white; background-repeat: no-repeat;background-size: cover;\">\n    <div class=\"row flex-column-reverse flex-md-row\">\n        <div class=\"col-md-4 mb-3\">\n            <p><img decoding=\"async\" style=\"max-width: 50%;\" src=\"\/wp-content\/themes\/hq\/images\/Vika%20Rokash-photoaidcom-cropped.png\" alt=\"Vika Rokash photoaidcom cropped -\" title=\"\"><\/p>\n        <\/div>\n        <div class=\"col-md-8 mb-4 mb-md-4 pl-md-5 d-flex flex-column justify-content-between\">\n            <div class=\"h3\">Looking for similar solutions or something unique to your needs?<\/div>\n            <p>Contact us today! We&rsquo;re happy to explore your needs!<\/p>\n        <\/div>\n    <\/div>\n    <div class=\"row\">\n        <div class=\"col-md-4\">\n            <p>\n                <strong>Victoria Rokash<\/strong><br>\n                Business Development Manager\n            <\/p>\n        <\/div>\n        <div class=\"col-md-8 d-flex align-items-end mt-4 mt-md-0 pl-md-5\">\n            <a class=\"btn btn-primary btn-view-all prototype-btn-text\" href=\"\/contact-us\/\">Get in touch<\/a>\n        <\/div>\n    <\/div>\n<\/blockquote>\n\n<h2>Customer<\/h2>\n<p>The customer is an American company that provides machine analytics solutions for equipment maintenance across various domains, from the automotive industry to healthcare equipment manufacturers.<br>\n<style>\n    .portfolioSwiper-image {\n        object-fit: cover;\n        display: block;\n        margin-left: auto;\n        margin-right: auto;\n        \/*height: 100%;*\/\n    }\n    @media (max-width: 767px) {\n        .portfolioSwiper-image {\n            object-fit: cover;\n            display: block;\n            margin-left: auto;\n            margin-right: auto;\n            \/*height: 100%;*\/\n        }\n    }\n<\/style>\n<\/p><div class=\"swiper portfolioSwiper\" style=\"max-width: unset;\">\n    <div class=\"swiper-wrapper\">\n        <div class=\"swiper-slide\">\n            <div><img decoding=\"async\" class=\"portfolioSwiper-image\" loading=\"eager\" src=\"\/wp-content\/themes\/hq\/images\/photo_2025-09-19_10-02-31.jpg\" alt=\"photo 2025 09 19 10 02 31 -\" title=\"\"><\/div>\n            <div class=\"swiper-slide-text\">\n            <\/div>\n        <\/div>\n        <div class=\"swiper-slide\">\n            <div class=\"sas\">\n                <img decoding=\"async\" class=\"portfolioSwiper-image\" loading=\"eager\" src=\"\/wp-content\/themes\/hq\/images\/1_240827.jpg\" alt=\"1 240827 -\" title=\"\">\n            <\/div>\n            <div class=\"swiper-slide-text\">\n            <\/div>\n        <\/div>\n        <div class=\"swiper-slide\">\n            <div><img decoding=\"async\" class=\"portfolioSwiper-image\" loading=\"eager\" src=\"\/wp-content\/themes\/hq\/images\/2_240724.jpg\" alt=\"2 240724 -\" title=\"\"><\/div>\n            <div class=\"swiper-slide-text\">\n            <\/div>\n        <\/div>\n        <div class=\"swiper-slide\">\n            <div><img decoding=\"async\" class=\"portfolioSwiper-image\" loading=\"eager\" src=\"\/wp-content\/themes\/hq\/images\/3_240125.jpg\" alt=\"3 240125 -\" title=\"\"><\/div>\n            <div class=\"swiper-slide-text\">\n            <\/div>\n        <\/div>\n        <div class=\"swiper-slide\">\n            <div><img decoding=\"async\" class=\"portfolioSwiper-image\" loading=\"eager\" src=\"\/wp-content\/themes\/hq\/images\/4_230616.jpg\" alt=\"4 230616 -\" title=\"\"><\/div>\n            <div class=\"swiper-slide-text\">\n            <\/div>\n        <\/div>\n        <div class=\"swiper-slide\">\n            <div><img decoding=\"async\" class=\"portfolioSwiper-image\" loading=\"eager\" src=\"\/wp-content\/themes\/hq\/images\/5_220815.jpg\" alt=\"5 220815 -\" title=\"\"><\/div>\n            <div class=\"swiper-slide-text\">\n            <\/div>\n        <\/div>\n        <div class=\"swiper-slide\">\n            <div><img decoding=\"async\" class=\"portfolioSwiper-image\" loading=\"eager\" src=\"\/wp-content\/themes\/hq\/images\/6_210625.jpg\" alt=\"6 210625 -\" title=\"\"><\/div>\n            <div class=\"swiper-slide-text\">\n            <\/div>\n        <\/div>\n        <div class=\"swiper-slide\">\n            <div><img decoding=\"async\" class=\"portfolioSwiper-image\" loading=\"eager\" src=\"\/wp-content\/themes\/hq\/images\/7_210618.jpg\" alt=\"7 210618 -\" title=\"\"><\/div>\n            <div class=\"swiper-slide-text\">\n            <\/div>\n        <\/div>\n    <\/div>\n    <div class=\"swiper-pagination\"><\/div>\n<\/div>\n<h2>Solution<\/h2>\n<p>The main task of our team was to enhance the client&rsquo;s existing system with ML capabilities, enabling predictive equipment maintenance. With the new algorithm, the system provides:<\/p>\n<ul>\n<li>analytics industrial machines performance;<\/li>\n<li>precise measurement of overall equipment effectiveness (OEE);<\/li>\n<li>analysis of machine availability &ndash; run time to planned production time ratio;<\/li>\n<li>insights on machine production issues;<\/li>\n<li>visualization of the financial impact of underperforming machines.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-14415\" src=\"\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-1.png\" alt=\"Real time Analytics of Industrial Machine Performance 1 -\" width=\"2109\" height=\"1035\" title=\"\" srcset=\"https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-1.png 2109w, https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-1-300x147.png 300w, https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-1-1024x503.png 1024w, https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-1-768x377.png 768w, https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-1-1536x754.png 1536w, https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-1-2048x1005.png 2048w, https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-1-1568x770.png 1568w\" sizes=\"auto, (max-width: 2109px) 100vw, 2109px\"><\/p>\n<p>The algorithm also allowed for reducing manual processes by automating some operations.<\/p>\n<h2>Process<\/h2>\n<p>Leveraging our experience in AI and Machine Learning, HQSoftware&rsquo;s developers reviewed two suitable approaches in Machine Learning for predictive maintenance:<\/p>\n<ul>\n<li><strong>Classification approach<\/strong> for predicting a possibility of equipment failure in the next steps.<\/li>\n<li><strong>Regression approach<\/strong> for predicting how much time is left before the next equipment failure.<\/li>\n<\/ul>\n<p>The team applied both approaches to provide comprehensive information on equipment status.<\/p>\n<p>To enable the ML algorithm to predict equipment failures, the team decided to collect time series data. After the data on the equipment is collected, the Data Enrichment phase begins. Sometimes, sensor data is incomplete or lacks important interrelationships, so the main goal is to transform data to initiate the Processing Zone stage. Once processed, the data is utilized by the ML algorithm for analysis.<\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-14416\" src=\"\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-2.png\" alt=\"Real time Analytics of Industrial Machine Performance 2 -\" width=\"1406\" height=\"484\" title=\"\" srcset=\"https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-2.png 1406w, https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-2-300x103.png 300w, https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-2-1024x353.png 1024w, https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2024\/03\/Real-time-Analytics-of-Industrial-Machine-Performance-2-768x264.png 768w\" sizes=\"auto, (max-width: 1406px) 100vw, 1406px\"><\/p>\n<p>Learn more about our <a href=\"\/solutions\/data-analytics\/\" target=\"_blank\" rel=\"noopener\">AI\/ML development services<\/a>.<\/p>\n      <\/div>\r\n    <\/section>\n\n\r\n<section class=\"section-news\">\r\n      <div class=\"container\">\r\n        <div class=\"section-top text-center\">\r\n          <h2 class=\"h2 section-title\">Check Out Other Works<\/h2>\r\n          <p>See How We Approach Business Objectives\r\n\r\n<\/p>\r\n        <\/div>\r\n        <div class=\"row section-news-row\">\r\n\r\n\r\n      <div class=\"col-md-4 section-news-item\">\r\n          <div class=\"section-news-item__inner \">\r\n              <a href=\"https:\/\/hqsoftwarelab.com\/portfolio\/wms-with-customer-demand-forecasting-capabilities\/\" class=\"section-news-item__link\"><\/a>\r\n              <div class=\"section-news-item__img\">\r\n                  <img decoding=\"async\" src=\"https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2023\/06\/Banner.-Warehouse-Management-System-with-Customer-Demand-Forecasting_-34-Decrease-in-Inventory-Costs-353x235.png\" loading=\"lazy\" data-srcset=\"https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2023\/06\/Banner.-Warehouse-Management-System-with-Customer-Demand-Forecasting_-34-Decrease-in-Inventory-Costs-726x482.png 2x\" alt=\"Banner. Warehouse Management System with Customer Demand Forecasting  34 Decrease in Inventory Costs 353x235 -\" title=\"\">\r\n              <\/div>\r\n              <div class=\"section-news-item__top\">\r\n                  <div class=\"section-news-item__top-left\">\r\n                      <a href=\"https:\/\/hqsoftwarelab.com\/industry\/ai-ml\/\" class=\"section-news-item__category\">AI\/ML<\/a>\r\n                  <\/div>\r\n                  <span class=\"section-news-item__readmore hq-readmore icon-arrow-right-i\"><\/span>\r\n              <\/div>\r\n              <div class=\"h3 section-news-item__bottom\">Warehouse Management System with Customer Demand Forecasting: 34% Decrease in Inventory Costs<\/div>\r\n          <\/div>\r\n      <\/div>\r\n\r\n      \r\n      <div class=\"col-md-4 section-news-item\">\r\n          <div class=\"section-news-item__inner \">\r\n              <a href=\"https:\/\/hqsoftwarelab.com\/portfolio\/development-of-an-ai-powered-health-risk-assessment-app\/\" class=\"section-news-item__link\"><\/a>\r\n              <div class=\"section-news-item__img\">\r\n                  <img decoding=\"async\" src=\"https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2023\/04\/Banner.-AI-Powered-Health-Risk-Assessment-App_-4-Times-Better-App-Performance-353x235.png\" loading=\"lazy\" data-srcset=\"https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2023\/04\/Banner.-AI-Powered-Health-Risk-Assessment-App_-4-Times-Better-App-Performance-726x482.png 2x\" alt=\"Banner. AI Powered Health Risk Assessment App  4 Times Better App Performance 353x235 -\" title=\"\">\r\n              <\/div>\r\n              <div class=\"section-news-item__top\">\r\n                  <div class=\"section-news-item__top-left\">\r\n                      <a href=\"https:\/\/hqsoftwarelab.com\/industry\/healthcare\/\" class=\"section-news-item__category\">Healthcare<\/a>\r\n                  <\/div>\r\n                  <span class=\"section-news-item__readmore hq-readmore icon-arrow-right-i\"><\/span>\r\n              <\/div>\r\n              <div class=\"h3 section-news-item__bottom\">AI-Powered Health Risk Assessment App: 4 Times Better App Performance<\/div>\r\n          <\/div>\r\n      <\/div>\r\n\r\n      \r\n      <div class=\"col-md-4 section-news-item\">\r\n          <div class=\"section-news-item__inner \">\r\n              <a href=\"https:\/\/hqsoftwarelab.com\/portfolio\/enabling-document-recognition-and-automating-invoice-processing\/\" class=\"section-news-item__link\"><\/a>\r\n              <div class=\"section-news-item__img\">\r\n                  <img decoding=\"async\" src=\"https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2020\/03\/Automating-Remittance-Notes-Processing_-8%E2%80%939x-Faster-Operations-353x235.png\" loading=\"lazy\" data-srcset=\"https:\/\/hqsoftwarelab.com\/wp-content\/uploads\/2020\/03\/Automating-Remittance-Notes-Processing_-8&ndash;9x-Faster-Operations-726x482.png 2x\" alt=\"Automating Remittance Notes Processing  8&ndash;9x Faster Operations 353x235 -\" title=\"\">\r\n              <\/div>\r\n              <div class=\"section-news-item__top\">\r\n                  <div class=\"section-news-item__top-left\">\r\n                      <a href=\"https:\/\/hqsoftwarelab.com\/industry\/healthcare\/\" class=\"section-news-item__category\">Healthcare<\/a>\r\n                  <\/div>\r\n                  <span class=\"section-news-item__readmore hq-readmore icon-arrow-right-i\"><\/span>\r\n              <\/div>\r\n              <div class=\"h3 section-news-item__bottom\">Automating Remittance Notes Processing: 8&ndash;9x Faster Operations<\/div>\r\n          <\/div>\r\n      <\/div>\r\n\r\n              <\/div>\r\n                          <\/div>\r\n<\/section>\n\n\n\n<section class=\"section your-project\">\r\n    <div class=\"anchor-consultation\" id=\"consultation\"><\/div>\r\n  <div class=\"container\">\r\n    <div class=\"row\">\r\n      <div class=\"col-md-7\">\r\n        <div class=\"your-project__left\">\r\n          <div class=\"h2 your-project__title\">Kick Off With Your Project Today<\/div>\r\n          <p>\n<\/p><div class=\"wpcf7 no-js\" id=\"wpcf7-f13037-o1\" lang=\"en-US\" dir=\"ltr\" data-wpcf7-id=\"13037\">\n<div class=\"screen-reader-response\"><p role=\"status\" aria-live=\"polite\" aria-atomic=\"true\"><\/p> <ul><\/ul><\/div>\n<form action=\"\/wp-json\/wp\/v2\/portfolio\/14414#wpcf7-f13037-o1\" method=\"post\" class=\"wpcf7-form init\" aria-label=\"Contact form\" enctype=\"multipart\/form-data\" novalidate=\"novalidate\" data-status=\"init\">\n<fieldset class=\"hidden-fields-container\"><input type=\"hidden\" name=\"_wpcf7\" value=\"13037\"><input type=\"hidden\" name=\"_wpcf7_version\" value=\"6.1.4\"><input type=\"hidden\" name=\"_wpcf7_locale\" value=\"en_US\"><input type=\"hidden\" name=\"_wpcf7_unit_tag\" value=\"wpcf7-f13037-o1\"><input type=\"hidden\" name=\"_wpcf7_container_post\" value=\"0\"><input type=\"hidden\" name=\"_wpcf7_posted_data_hash\" value=\"\">\n<\/fieldset>\n<div class=\"row\">\n<input class=\"wpcf7-form-control wpcf7-hidden client-id-ga\" value=\"\" type=\"hidden\" name=\"client-id-ga\">\n\t<div class=\"col-md-6 your-project-form__line\">\n\t\t<p><label>Your Name<span style=\"font-weight: bold; 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